The Global Tuna Industry: A Comparative Analysis of Tuna Producing Countries
The Global Tuna Industry: A Comparative Analysis of Tuna Producing Countries Seamerco research
SEAMERCO Industrial Group designs and offers canned tuna production lines in different capacities & exploitations. The production line of canned tuna includes 4 parts: preparation, production, packaging, and facilities; with the changes made in parts of the machinery, it is possible to use the production line to produce canned salmon, like chicken meat, heads, and legs, and other canned products. Meat is available. The canned tuna production line made by SEAMERCO Industrial Group, with the design of machinery such as fully automatic sterilization with remote monitoring capability, fully automatic cooking pots, filling, capping, and automatic system management of the production process, to increase productivity not depend on labor Humanity and reduction of energy consumption are provided. The canned tuna production line manufacturing by SEAMERCO Industrial Group is designed and manufactured in capacities of 25,000 to 150,000 cans weighing 200, 180, and 120 grams. All SEAMERCO industrial group lines have 18months warranty and 10 years after-sales service.
After cutting the fish, removing the guts and internal organs, and then the final washing of the fish, washed parts are placed on the trolley tray of the cooking pot so that the capacity is completed. All their trolleys are placed on the unique rail inside the cooking pot and cook them for a specific time in particular temperature make them ready to be separated & filled. The density of fish meat and the type of fish will determine the duration & temperature of the cooking pot.
After cutting the fish, removing the guts, internal organs, and washing it, the clean parts are placed on a tray trolley then put inside the cooking pot. Once all the trays are filled, they are placed on a special rail inside the cooking pot and cooked at a specific temperature for a specific duration. The temperature and cooking duration depend on the density and type of fish.
A traffic tray device is used to move empty cans from a pallet to the production line. The operator places several cans on the machine’s tray, which rotates and creates centrifugal force. Then cans exit from the outlet on one side of the engine and are placed on the next device individually.
The cans must be sterilized before filling them with contents. To achieve this, you can use a can washing machine. The cans are passed under a water vapor nozzle and a wind nozzle to dry them after being sterilized, completing the sterilization process.
The operator puts cleaned fish free of waste into the vibrating hose of the filling machine. As the hose vibrates, the fish meat moves down due to the vibration. The device based on the can of fish meat weight with each rotation has a blade placed under the hose which cuts a specific amount of fish meat, then the cut pieces are placed inside the can.
After placing the fish into the can, it is crucial to ensure each can meet the required weight standard. This is achieved using a weighing sensor on a section of the inspection and control tape or by having the operator weigh each can individually. If the weight is too high or too low, the operator can adjust the quantity of fish meat inside the can accordingly. This guarantees that the importance of each can is consistent and meets the required standard.
In the tuna production process, salt and oil should be added to canned tuna. For this purpose, a shower salt-filling or pneumatic salt-filling machine is used. In the salt-filling process, cans are passed under a shower where salt water is added. The excess water is transferred to the tank and used in the pouring cycle. In the pneumatic salt-filling process, the entrance port is blocked once the cans pass through the can detection sensor and the number of cans reaches the required amount for the corresponding number of nozzles. This prompts the PLC to command saltwater to be dispensed from the nozzles.
Adding oil to canned tuna is easy with an Oil filler. There are 2 main ways to do this. The first method involves using a shower oil-pouring machine. In this method, the cans of tuna pass under a shower where fish oil is added. Any excess fat is transferred to a tank, and the process of pouring continues. The second method involves using a pneumatic oil-pouring machine. If the device is pneumatic, the cans, after passing through the can detection sensor and reaching the number of cans with the nozzles, block the inlet port, and plc commands the oil dishrags from the nozzles.
After the air is removed from the inside of the cans, the lid must be closed immediately; this is done by a device called a capping. By entering the conveyor belt, the cans are placed on the pedal of the capping machine by Mardon attached to the entry star. With each entry of a can and its detection on arrival or by a mechanical lever or detection sensor, a door is released from the lid and placed on the rail, and by a unique nail simultaneously, the Can and the can entry are placed on the pedal, and with the rise of a can door pedal with the disc. The pedal presses the Can to take the seams, after which the first and second action pulley finalizes the work of the metal can plumbing and is driven out of the machine by the star of the can exit.
In the canned tuna production line, there is the possibility of canned Thunnus tonggol, skipjack, kilka, and salmon with different formulations, for example, canned tuna in olive oil, canned tuna with aromatic vegetables, canned tuna with hot pepper.
A capacity that, in addition to justifying fixed and current costs, can introduce your product in the market.
The steps that are usually mentioned in standard phasing are:
Yes – Currently, many canned tuna factories in Iran export most of the products to Afghanistan, Iraq, etc.
By raising the quality of the final product, planning and setting goals, and establishing representation and communication with foreign merchants, it is possible to export products according to the final price.
No, considering that most of the fish used in canned tuna is caught from the Indian Ocean, therefore the location of a factory depends on the approach of the founder of the group in the way of marketing and selling the product (only the producer and producer and seller), if the construction of the factory is close to the sea, the costs of supplying raw materials will be low, but access to more extensive and sales markets will be possible with higher transportation costs. If the factory is far from the sea, the costs of supplying raw materials will be higher, and access to the market will be better.
Based on Seamerco’s proposed model for starting a production line, the path of entrepreneurs from the time of the formation of an idea to the production of the final product includes the following.
SEAMERCO industrial group has participated in setting up 170 domestic factories and 35 foreign factories.
The Global Tuna Industry: A Comparative Analysis of Tuna Producing Countries Seamerco research
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