Seamerco Industrial Group

Tomato Paste Packaging Line

Tomato paste Packaging line video

Tomato Paste Packaging Line

SEAMERCO Industrial Group, a canned tomato paste production and packaging lines manufacturer, offers tomato paste packaging lines in cans & jars. The tomato pastes packaging line made by SEAMERCO Industrial Group and designed with the primary machines, including paste pasteurizer, rotary piston filling, fully automatic four-head capping, three-stage shower Pasteur tunnel, and fully automatic labeling and cartooning section. All SEAMERCO industrial group lines have 18months warranty and 10 years after sales service.

Tomato paste Packaging line machinery

Discharging Tomato paste

The tomato paste barrels are placed on the turning barrel. After that, the tomato paste barrel is moved to a height higher than the paste storage tank so that the tomato paste is completely drained from the barrel to the tank. The tomato paste storage tank is funnel-shaped. After adding water to the tomato paste and diluting it, the contents of the tank are transferred to the tomato paste Condenser by the mono pump.

Batch Evaporator

Water adds to the tomato paste so that homogenization occurs with continuous heat. At the end of the dilution, the brix of the tomato paste enters into the Condenser machine and reduces from 36-38  to 25-26 brix.

Pasteurizer

The diluted tomato paste is transferred to the salt tanks to add 1.5% salt; then transfers to a device called a pasteurizer to raise the temperature and pasteurize it. At the end it goes inside the Pasteur tubes. These tubes perform the pasteurization process surrounds by water vapor at a temperature of 90°.

Filler

The tomato paste is prepared after the pasteurization stage and ready to be packed in cans & jars at a temperature of 85°c. With each rotation of the filler pistons and the up and down action of the filler packing, the tomato paste is transferred into the pistons. After that, it pours into the can or glass automatically.

Tin can-capping

Filled cans are transferred to the capping machine with a conveyor belt. The cans in the capping machine are detected by the sensor. In the Can, it is placed on the rails. The Can is led by Mardon on the pedal. At the same time, the can lid is placed on the body of the Can. Then, by raising the pedal of the machine, the Can and the top are sealed by the pulleys of the capping device.

Glass jar-capping

Glass cans are filled with tomato paste and transferred into the device using a transfer tape. The can lid’s rail places the glass doors in the path of the glass, so that when the glass passes under the can lid’s rail, the edge of the glass is stuck to the edge of the door. The glass can is moved under the head of the capping machine, and it is fixed to the can by the head of the device.

Pasteur tunnel

After capping, cans or jars are placed inside the Pasteur tunnel device. After that, the final cooking and pasteurization of the contents inside the can and glass will take place. The Pasteur Tunnel has three stages hot water, lukewarm water, and cold water. In 3 stages cans and jars are showered respectively.

Label pasting machine

A label is used to display the brand name. At this stage, during contact with jars and label roll, the back of the label is opened and the label sticks to the jars. All of these steps take place automatically without operator intervention.

Jet Printer

The jet printer prints production information including product code in the factory, production date, expiration date, and product price. By placing cans or jars on the transmission tape rail and passing under the jet printer nozzle, first, it identifies the presence of a can or glass and prints the information automatically.

Shrink pack

Operator-printed cans and jars are placed on cartons or short-edged plastics (12 or 16), after that driven by Jack Inside the nylon shrink pack are stretched and driven up inside the heat tunnel which is created by the elements of the device Heat and take shape.

FAQs

Frequently asked questions about Tomato Paste production line

To diversify the packaging, it is necessary to determine the type of packaging and order a can or glass to produce it. If the fundamental change is in the shape and form of the can or glass, there is a need to place this product in the daily consumption culture of the people, which should be done by planning and advertising.

A capacity that, in addition to justifying fixed and current costs, can introduce your product in the market.

The steps that are usually mentioned in standard phasing are:

  • The first phase is the founder’s knowledge of the production process and familiarization with the relevant environment and the obstacles ahead, obtaining solutions to overcome the barriers, opportunities, and challenges ahead are experienced in the first year.
  • In the second phase of advertising, continuous presence, exploitation of opportunities, and offering sales offers with minimum profit and maximum circulation, distributors and sellers familiarize themselves with the product produced in the second year.
  • The third phase is diversification in products and reduction of business costs, reduction of production costs, and focus on creating a target market according to the data obtained over two years.
  • The fourth phase is an appropriate response to customer requests according to business and sales feedback, the establishment of internal and external representation, product production considering the environment and target market and customer order, and competitive product export.

Some of the services of Seamerco Industrial Group are as follows.

  • Consulting in the field of feasibility, location of the factory, market supply and demand analysis, financial and time estimates, and presentation of charts, machines, and equipment.
  •  Factory design, including design and presentation of civil, architectural, electrical, and mechanical plans.
  •  Implementation of infrastructure including septic tank, engine house, electricity, steam, water and water purification, wind.
  •  Design and manufacture of machines or their overhaul.
  • Installation and operation of machines and trial production of products.
  • Training on the operation of machines, supply and maintenance of production line equipment and machines, formulation, periodic support and Or case, 18-month warranty, and ten years after-sales service.
  •  Introduce the commercial and expert sales team and the final product to domestic and foreign merchants.

To answer this question, the advantages and disadvantages of each of them should be considered.

  • Paste production: communication with the farmer and problems of obtaining tomatoes, seasonality of production, proximity to agricultural land, and mass sale.
  • Packaging: supply of quality pulp, extreme fluctuations in the price of packaging materials, product branding, and sales in packaging.

Based on Seamerco’s proposed model for starting a production line, the path of entrepreneurs from the time of the formation of an idea to the production of the final product includes the following.

  • The first step is expert consultation and an initial feasibility study.
  • The second step is presenting a justification plan and obtaining an establishment license.
  • Third step: designing and manufacturing machinery.
  • Fourth step: Implementation of infrastructure and production line launch.
  • The fifth step is trial production of the product and obtaining an operating license.
  • The sixth step is obtaining health permits.
  • Seventh step: training and counseling.
  • Eighth step: final production, marketing, and sales of the product.

Turnkey Services

SEAMERCO industrial group has participated in setting up 170 domestic factories and 35 foreign factories.

Sorkhabi Golestan

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What we create

What is Tomato Paste aseptic packaging?

What is Tomato Paste aseptic packaging?

Aseptic packaging is a process during which microorganisms are prevented from entering a

The process of packaging tomato paste

The process of packaging tomato paste

The increasing expansion of consumer product markets, including food products, has made packaging

Storage conditions for tomato paste

Storage conditions for tomato paste

Tomato paste is a versatile ingredient used in various cuisines worldwide due to