Seamerco Industrial Group

Canned Pet food
Production Line

Canned Pet food production line video

Canned Pet Food Production Line

SEAMERCO Industrial Group has launched a canned pet food production line. The pet food canned production line manufactured by SEAMERCO Company, using pressure cooker devices, three-wall combined formulation devices, and a multi-stage chunk production device, offers a wide range of products. It is produced with various formulations. The pet food canned production line is designed and implemented in two workshop and industrial formats, depending on the product’s production & variety. The daily production capacity of 1 – 2 tons of products in a workshop space of 200 – 350 square meters and the daily output of 4 – 6 tons of products in an industrial area of 600 – 800 square meters can be implemented. All SEAMERCO industrial group lines have 18months warranty and ten years after-sales service.

Canned pet food Production line machinery

Separating and cutting meat

It includes cutting and slicing meat, performed by a core saw machine. The fish saw, also known as the butcher’s saw, is used for separating meat waste materials and primary cooking in the process of canned meat.

Defrost and washing

The operation of defrosting, draining blood, soaking, and washing the meat pieces is done in the preparation tub. Steel preparation tubs are designed and manufactured in different volumes used in the production line as needed according to the production capacity.

Spinning

The rolling process is used for products such as pate and chunk to grind & mix materials. An industrial meat grinder does this process. It has a reverse-rotating gearbox that can rotate various meat and non-meat materials.

Primary cooking

A cooking pot does the initial cooking to facilitate waste separation and soften the meat texture. For this purpose, after cutting the meat into pieces, it is placed on the trolley trays of the cooking pot and inserted into the rail of the machine, and the final cooking is done by saturated water steam.

Add ingredients

Filling materials that have a small volume or weight and considered part of the ingredients of the final product is done by the additive tape and the operators stationed on its sides. This machine has a central rail & tanks for holding additives.

Filling the mixed ingredients

A linear two-piston filling machine is used in products such as pâté, where the ingredients are mixed. This device has an electromechanical function equipped with an inverter to change the speed, which performs the filling process in a row by two pistons.

Filling of shredded material

18nozzles rotary solid filling machine fill broken materials in products such as chunks. After the chip is produced in the relevant device, it is dried, cut into pieces of meat, and transferred into the hopper filler, which fills the product inside the can with each rotation.

Sauce formulation

One of the main parts of the production process is the formulation of the solution poured on it after the solid product is filled in liquid form. The contents of this part are the sole responsibility of the production manager. Two-walled or three-walled formula tanks are used with a stirrer.

Solution Filler

The solution-pouring process is done to fill the cans containing the materials from the formulated solution. This process is done automatically by an exemplary solution device. This device has a 500-liter tank that keeps the formulated solution warm so that the solution can be poured while hot.

Ventilation from inside the can

After being filled with ingredients and solution, cans still have some space (5% of the volume of the can) at the top, which must be removed from the can at this stage. This process is done by a device called an exhauster. Saturated steam during the can’s passage through this device creates the necessary vacuum in the conservation process.

Tin can-capping

The capping process to seal the lid of the can on its metal body, according to regulations No. 1881 of the National Standard Organization of Iran, should be done in all types of canned food production lines. This process is carried out automatically in high-capacity industrial production lines and by a fully automatic 4-head sealing machine.

Sterilization and final baking of the product

An autoclave machine sterilizes and cooks the material in the canister at the end of the production stage. The autoclave is a device that has a closed compartment under saturated water vapor pressure with a temperature equivalent to 121°C for 50 to 70 minutes with a working pressure of 1.2 bar sterilization and final curing of materials inside the can.

Label on the body of the can (Label maker)

Considering the wide variety of products in canned pet food, you should use a label and labeling machine to print the brand and product information on the body of the can. Print circulation limitations during the can production in the canning factory require a female label.

Print production information (Jet printer)

The production information includes production and expiration date, price for the consumer, and production series, which should be printed on the lid of the cans. For this purpose, a jet printer is used. The jet printer is placed at the end of the production line, and every time a can passes under the nozzle, it prints production information on the lid of the can.

Packing and Nylon (shrink pack)

The production information includes production and expiration date, price for the consumer, and production series, which should be printed on the lid of the cans. For this purpose, a jet printer is used. The jet printer is placed at the end of the production line, and every time a can passes under the nozzle, it prints production information on the lid of the can.

FAQs

Frequently asked questions about Tomato Paste production line

As explained above, the machinery of the canned pet food production line consists of four parts: preparation, production, packaging, and facilities, depending on the type of product (pouch, pate, chunk, cat ice cream) and the daily production capacity. Its machines are selected.

As these issues have already been mentioned, some things should be considered for this purpose, some of which are:

Supply and demand of the product, easy access to raw materials, access to the sales and consumption market, and considering the production costs in proportion to the initial investment are all important in determining the type of manufactured product.

Several points should be considered regarding the factory’s location for setting up canned pet food. First, the factory’s location is either close to the source of raw materials or to the consumer market, as long as you have a plot of land or a shed. The fact that you are the owner and do not pay for the purchase of the property or rent cannot be the criterion for determining the factory’s location.

One of the services of Seamerco Industrial Group for customers who make this request is to provide factory design and implementation of construction parts, equipment, and machinery needed in the production line by the standards of the National Standards Organization and the product production process, which for this It means that the software related to civil and industrial design is used and provides a simulated image in 3D form to the customer before the implementation of the factory.

A capacity that, in addition to justifying fixed and current costs, can introduce your product in the market.

The steps that are usually mentioned in standard phasing are:

  • The first phase is the founder’s knowledge of the production process and familiarization with the relevant environment and the obstacles ahead, obtaining solutions to overcome the barriers, opportunities, and challenges ahead are experienced in the first year.
  • In the second phase of advertising, continuous presence, exploitation of opportunities, and offering sales offers with minimum profit and maximum circulation, distributors and sellers familiarize themselves with the product produced in the second year.
  • The third phase is diversification in products and reduction of business costs, reduction of production costs, and focus on creating a target market according to the data obtained over two years.
  • The fourth phase is an appropriate response to customer requests according to business and sales feedback, the establishment of internal and external representation, product production considering the environment and target market and customer order, and competitive product export.

Turnkey Services

SEAMERCO industrial group has participated in setting up 170 domestic factories and 35 foreign factories.

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