Seamerco Industrial Group

Factory setup steps

Seamerco research team wrote this article

Introduction:

Do you want to know how to start a factory? You should know in advance that there is no magic formula, and each company should be able to apply the work structure the best suits its needs, starting situation, and goals. However, there are a set of steps and tips that we always recommend you keep in mind. If you execute them correctly and use the right tools to move forward, starting a factory will usually be profitable and relatively simple. You still need to learn how to create a factory, but if you follow the first steps individually, you can start a factory in less time than expected. As with any other project, the most important thing is always to develop a good plan and control process that is carried out. Every action should have a result and you should always use metrics to know if this result is desirable what the margin of improvement is, then improve it.

Clear business outlook:

If you are wondering how to start a factory without failure in the first year, the answer is to have a clear business vision. The first step in designing a clear picture is to consider the factory’s operation type. Investors and various entrepreneurs often believe that a general definition is enough, but many questions must be answered precisely before starting. For example, who is the customer? What distinguishes this factory from others? What is the product? how is it sold? etc. At first glance, these questions seem simple but the answer to these questions is more complicated than it looks, and as a result, setting up a factory is undoubtedly a very specialized action. The answers to these questions will facilitate setting up the business and the factory.

Searching for a place or land for a factory:

Administrative and legal regulations are always one of the first steps in any project, such as establishing a factory, a company, or an online business. You will probably need counseling and spend a lot of time on it, but it is worth being patient at this stage to avoid problems later. The  cost management must be implemented for efficient factories and company costs and expenses must be continuously monitored. This is the only way to picture the project’s status accurately. In this sense, deciding on the first and running costs will be key, although continuing with the initial estimate is recommended. You should always review the situation along the way. Be in control. Creating a cost or investment will be necessary for any action then calculate their short, medium, and long-term profit. The best option, first of all, is to choose how these results are calculated and which plans are more promising. At the same time it will be necessary to control the fixed costs, personnel costs, rent of premises, electricity, water, taxes, costs of materials, storage, transportation, etc.

Civil infrastructure & architecture:

  The first primary step in factory construction is the factory building, the most critical construction infrastructure of the factory construction project. Usually the factory structure refers to the construction within the industrial unit which is generally done by building a shed or a hall, which must be defined according to the type of operation. The last stage of construction is the factory’s start-up, which means installing the machines and the factory’s production line and starting their work for trial production.

  • Floor leveling & soil removal.
  • Implement the foundation of the shed and the area’s wall, including concrete, formwork, reinforcement, column plate placement, and pouring concrete.
  • Construction & installation of shed structures and office buildings.
  • Implement the shed roof, including mesh, glass wool, sheet and office top, unlit beam, and concrete.
  • Implementation of the shed wall, the factory area wall, and the office wall.
  • Construction and installation of doors & windows for sheds and office buildings.
  • Pouring concrete for shed floor and joinery, including plastering, tiles, and ceramics of the office building.
  • Landscaping of the factory site.
  • Mechanical and electrical installations.
  • Establishment of machinery.
  • Trial production & operation.

About Us

Seamerco Industrial Group was formed in 2000 to localize the manufacturing of food industry machinery. The company’s first actions in this direction were designing and manufacturing the metal can closing device and optimizing the disinfection process…

Cost management and bureaucracy:

Administrative and legal regulations are always one of the first steps in any project, such as establishing a factory, a company, or an online business. You will probably need counseling and spend a lot of time on it, but it is worth being patient at this stage to avoid problems later. The  cost management must be implemented for efficient factories and company costs and expenses must be continuously monitored. This is the only way to picture the project’s status accurately. In this sense, deciding on the first and running costs will be key, although continuing with the initial estimate is recommended. You should always review the situation along the way. Be in control. Creating a cost or investment will be necessary for any action then calculate their short, medium, and long-term profit. The best option, first of all, is to choose how these results are calculated and which plans are more promising. At the same time it will be necessary to control the fixed costs, personnel costs, rent of premises, electricity, water, taxes, costs of materials, storage, transportation, etc.

Civil infrastructure & architecture:

  The first primary step in factory construction is the factory building, the most critical construction infrastructure of the factory construction project. Usually the factory structure refers to the construction within the industrial unit which is generally done by building a shed or a hall, which must be defined according to the type of operation. The last stage of construction is the factory’s start-up, which means installing the machines and the factory’s production line and starting their work for trial production.

  • Floor leveling & soil removal.
  • Implement the foundation of the shed and the area’s wall, including concrete, formwork, reinforcement, column plate placement, and pouring concrete.
  • Construction & installation of shed structures and office buildings.
  • Implement the shed roof, including mesh, glass wool, sheet and office top, unlit beam, and concrete.
  • Implementation of the shed wall, the factory area wall, and the office wall.
  • Construction and installation of doors & windows for sheds and office buildings.
  • Pouring concrete for shed floor and joinery, including plastering, tiles, and ceramics of the office building.
  • Landscaping of the factory site.
  • Mechanical and electrical installations.
  • Establishment of machinery.
  • Trial production & operation.

Seamerco production lines

Seamerco production lines are designed and built in eight models for the production of canned food products; which competes with the latest technologies in the world and can …

Deployment of machinery:

After the factory building has been completed, the factory machinery, which is determined by the type of operation and the production capacity of the factory, will be installed on its premises, which have been previously designed and prepared. The number of these machines and the type varies depending on the kind of production line. Factory machinery can include manufacturing machinery or packaging machinery.

Recruitment of personnel:

Naturally, the factory’s personnel and the factory’s quality are the most critical aspects of setting up. Hiring personnel should be quick because it is not only up to you to find the right people for each position. It would help if you had a clearly defined profile for hiring people in any job position.

Use:

After the selection of personnel and the hiring of specialists, there is a need to train the machines of the production line because the hired personnel are specialists, this training is not so difficult, but each production line has its own devices and with Paying attention to the type of exploitation and the production capacity of its activity is different. After the forces have received the necessary training, the first test product is produced at minimum ability to test the health of the devices. After ensuring the device’s health, the production line’s operation begins.

Our Services

Seamerco Industrial Group designs and manufactures the machines needed to set up production in food industry factories’ zero to one hundred borderlines…

Marketing and sales:

Determining the sales and marketing strategy is the last step of setting up a factory. According to the type of product and the direction of its production, it is possible to sell the products produced in the target markets by defining effective marketing strategies. Determining the target market is done by knowing the techniques of the international economy and considering the needs of supply and demand the consumption needs of the produced products. Due to the wide range of global markets, determining target markets is very specialized and challenging. On the other hand, when determining the target market, doing international business is worthwhile and will lead nowhere. Selecting the target market at the international level is very important because you can choose the best way to package and distribute the product according to the analysis of the customer’s interest in canned products. After the target markets are determined, all the products and companies that do business in the target market should be identified. After identification, their products should be analyzed in terms of quality, price, type of packaging, method of distribution, and types of advertisements used for sale. The most important part of competitor analysis is amount of sales and solutions for determining capacity based on the issue of supply and demand. Analysis of competitors’ products and their quality and sales strategy is essential to international marketing because the best solutions for sales and profitability can be defined according to the analysis.

Our Project

Seamerco Industrial Group designs and manufactures the machines needed to set up production in food industry factories’ zero to one hundred borderlines…

Conclusion:

According to what was said, it can be said that setting up a factory is very specialized, and every ordinary citizen cannot build and run it. Different fields of engineering are the decision-makers at every stage of factory construction. A wide range of civil knowledge, architecture, industrial engineering, commercial knowledge, and business law are involved in setting up a factory. As a result, the best way to set up a factory is to refer to experienced and professional experts who, with specialized and professional working groups, have a history of setting up a factory. SEAMERCO has over 20 years of experience setting up zero-service canned food production lines. It offers up to a hundred startups of a factory.

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